The Digital Thread Gap—where production data never reaches the people who need it—costs food and beverage manufacturers 12–18% in avoidable production losses every year. Altizon DFX closes it.
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Mid-to-large food and beverage plants are sitting on a data goldmine—and spending millions on losses that the data could have prevented.
PLC historians, MES exports, and spreadsheets each tell a different story. Your operations team can't see what's happening in real time—only what happened yesterday.
By the time a quality issue surfaces on a report, tens of thousands of units are already at risk. Manual checks and paper logs create audit gaps your team scrambles to close.
Energy and water intensity vary dramatically line-to-line and shift-to-shift. Without real-time tracking, sustainability targets stay aspirational—and waste stays hidden.
Production orders, yield actuals, and downtime reasons live in separate systems. Reconciling them manually costs analyst hours and produces week-old insights.
Each plant runs different OEMs, different PLCs, and different reporting templates. Corporate leadership can't benchmark performance or replicate best practices across sites.
Equipment failures feel unpredictable because maintenance is reactive. OEE losses compound when root causes aren't isolated and corrected before the next shift starts.
The Solution